What is a consequence of operating equipment beyond its design limits?

Operating equipment beyond its design limits can significantly increase the risk of damage and safety hazards. Equipment is designed with specific operational parameters that include factors like load capacity, speed, temperature ranges, and other critical performance metrics. When these limits are exceeded, it can result in mechanical failures, excessive wear and tear, or even catastrophic breakdowns that pose risks not only to the equipment itself but also to the operators and surrounding personnel.

Increased stress on components can lead to malfunctions that may involve serious injuries or accidents. Additionally, this misuse can create unsafe working environments and result in costly downtime for repairs and maintenance, further compounding the risks associated with operating equipment outside its intended design. The focus on adhering to design limits is crucial to ensure both operational efficiency and safety.